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Last Updated: Sep 25, 2026
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Authorization and responsibility for work |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Records review and baseline data collection - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment |
API Pressure Vessel Inspector Sample Questions:
Which of the following is not a part of the essential variables in a Welding Procedure Specification (WPS) as per API-510?
- A. Welding process
- B. Color of the base metal
- C. Base metal type
- D. Post-weld heat treatment
Correct Answer: B 🗳️
After a vessel has been placed in service, what Code is used to evaluate?
- A. ASME Section VIII
- B. ASME Section V
- C. API 572
- D. API 510
Correct Answer: D 🗳️
What is the API-510 required minimum thickness for ultrasonic testing on a pressure vessel's shell?
- A. 0.1 inches
- B. 0.25 inches
- C. 0.375 inches
- D. 0.05 inches
Correct Answer: B 🗳️
What does API-510 stipulate regarding the minimum required safety systems for a pressure vessel operating in hazardous environments?
- A. Pressure relief and leak detection systems
- B. Fire suppression systems only
- C. Only pressure relief systems
- D. Leak detection and fire suppression systems
Correct Answer: A 🗳️
Describe the steps involved in transitioning from older inspection standards to API-510 for an existing facility with multiple pressure vessels.
Reveal Solution Discussion 0Correct Answer:
Transitioning from older inspection standards to API-510 involves a systematic approach to ensure compliance and enhance safety. The first step is a gap analysis to identify differences between the current practices and API-510 requirements. Based on this analysis, a detailed plan is developed to address these gaps, which may involve updating inspection procedures, training personnel on API-510 standards, and upgrading equipment or software used in inspections. Implementing these changes typically requires phased integration, with priority given to areas with the highest risk. Regular audits and reviews ensure that the transition progresses smoothly and achieves the desired compliance level.
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